LXFP-256 高性能液态发泡硅胶片/密封垫圈

立兴 LXFP-256 系列液态发泡硅胶垫圈专为新能源汽车电池包(PACK)与高要求电子元器件量身打造 。具备 UL94 V-0 最高阻燃等级与符合欧标的低烟无毒表现 ,在 -55°C 至 200°C 的极端环境下仍能保持优异的气密防水性与高回弹缓冲力 。提供 Shore C 25 与 50 两种硬度选择 ,支持多元厚度定制 。
Lixing LXFP-256 Series Liquid Silicone Foam Gaskets are tailored for EV battery PACKs and highly demanding electronic components. Featuring the highest UL94 V-0 flame-retardant rating and low-smoke, non-toxic compliance , they maintain excellent airtight waterproofing and high-rebound cushioning in extreme environments from -55°C to 200°C. Available in Shore C 25 and 50 hardness options , supporting versatile custom thickness configurations.
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LXFP256 系列是一款专为严苛工业环境设计的液态硅胶发泡弹性体 。本产品主要用作新能源汽车电池箱的密封垫圈,能有效减少电动汽车在运行过程中的颠簸与震动,同时满足轻量化、自动化与低成本的制造需求 。

其具备极佳的防水密封性、低比重、高阻燃与抗压缩形变特性,包裹于动力电池底部或模块间,可完美发挥抗震缓冲、防滑防震与密封保温效果 。立兴复合材料可提供不同厚度的卷材,并可依客户需求精密加工成指定尺寸 。

内核特性

  • 优异的阻燃与环保性能:通过 UL94 V-0 阻燃认证,有毒气体排放等级符合 EN45545-2 R10 标准,且完全符合 RoHS 和 REACH 环保规范 。

  • 卓越的耐温与耐候性:推荐连续使用温度达摄氏零下 55 度至 200 度,间歇性最高温可承受摄氏 280 度 。具备极佳的抗紫外线与抗臭氧能力 。

  • 结构细腻均匀:孔径细腻均匀,吸水率低(小于或等于 5%),提供优异的防水与隔热减震性能 。

  • 高抗疲劳与抗形变:非常适应机械疲劳,在长期受压下具备良好的抗压缩永久形变及抗蠕变性 。

     

主要应用领域

  • 新能源汽车动力电池包(PACK)的防水密封与减震保护 。

  • 电池芯因充放电产生膨胀或收缩形变时起保护作用,主要起抗震缓冲、密封保温等效果 。

  • 各类交通运输设备、电子设备内部的阻燃、隔热、减震及元器件防护 。

     


产品规格与技术参数表 (Specifications)

1. 硬质规格:LXFP-256-HD50(硬度 50正负5)

主要针对需要较高支撑力、高拉伸强度的密封结构设计。

测试项目参数指针测试标准
外观颜色黑色

目视

标准厚度2正负0.2 毫米

厚度规

标准宽度1000正负20 毫米

直尺

邵氏硬度50正负5 Shore C

邵氏C型硬度计

材料密度0.72正负0.06 克/立方公分

ASTM D1056-14

压缩应力应变 (25度)25%压缩时大于或等于 0.260 MPa / 50%压缩时大于或等于 0.73 MPa

ASTM D1056-14

压缩永久形变100度、24小时 条件下小于或等于 5%

ASTM D1056-14

拉伸强度大于或等于 1.35 MPa

ASTM D412-2

断裂伸长率大于或等于 90%

ASTM D412-2

吸水率小于或等于 5%

ASTM D570-98

抗腐蚀性能通过盐水浸泡前后外观与厚度形变小于或等于 10% 为合格

GB/T7759.1-2015

绝缘强度9 kV/mm(在 1000VDC 下绝缘电阻大于 600兆欧)

1000VDC 测试条件

热导率小于 0.145 W/(m·K)

GB/T10294

介电常数1.36

GB/T 5597

体积电阻率1乘以10的14次方 欧姆·公分

ASTM D257

推荐使用温度摄氏 零下55度 至 200度

工厂推荐

最高间歇温度摄氏 280度 (可承受 30分钟)

工厂推荐

2. 软质规格:LXFP256-SD25(硬度 25正负5)

 

主要针对高压缩性、大范围厚度适应性(0.6 至 12.7 毫米)的轻量化应用 。

 

测试项目参数指针测试标准
外观颜色白色、灰色、黑色、红色

目视

标准厚度范围0.6 至 12.7 毫米

厚度规

标准宽度1000正负20 毫米

直尺

邵氏硬度25正负5 Shore C

邵氏C型硬度计

材料密度375正负50 kg/m³ (约 0.375 克/立方公分)

ASTM D1056-14

压缩应变应力25%压缩时为 100正负35 kPa

ASTM D1056-14

压缩永久形变100度、24小时 条件下小于或等于 5%

ASTM D1056-14

拉伸强度470正负150 kPa

ASTM D412-2

断裂伸长率大于或等于 85%

ASTM D412-2

吸水率小于或等于 5%

ASTM D570-98

抗腐蚀性能通过盐水浸泡前后外观与厚度形变小于或等于 10% 为合格

GB/T7759.1-2015

绝缘强度大于或等于 3 kV/mm(在 1000VDC 下绝缘电阻大于 500兆欧)

1000VDC 测试条件

热导率约 0.12 W/(m·K)

GB/T10294

介电常数1.32

GB/T 5597

体积电阻率1乘以10的14次方 欧姆·公分

ASTM D257

推荐使用温度摄氏 零下55度 至 200度

工厂推荐

最高间歇温度摄氏 280度 (可承受 30分钟)

工厂推荐

Product Description

Product Overview

The LXFP-256 Series is a liquid silicone foam elastomer specifically engineered for harsh industrial environments. Primarily used as sealing gaskets for electric vehicle (EV) battery packs, this product effectively reduces bumps and vibrations during vehicle operation while meeting the manufacturing demands of lightweighting, automation, and cost-efficiency.

Featuring excellent waterproof sealing, low specific gravity, high flame retardancy, and superior resistance to compression set, it wraps around the bottom or modules of power batteries to provide exceptional cushioning, anti-slip shock absorption, and thermal insulation. Lixing Composite Material provides rolls in various thicknesses, which can be precision die-cut into custom dimensions according to client requirements.

 

Core Features

  • Outstanding Flame Retardancy & Environmental Compliance: Certified to UL94 V-0 flame rating, with toxic gas emissions compliant with the European railway standard EN45545-2 R10. Fully compliant with RoHS and REACH regulations.

  • Excellent Thermal & Weather Resistance: Recommended for continuous operation from minus 55 degrees Celsius up to 200 degrees Celsius, and can withstand intermittent peak temperatures of 280 degrees Celsius. Offers superb resistance to UV and ozone.

  • Fine and Uniform Cell Structure: Features a delicate, uniform pore structure with low water absorption (less than or equal to 5%), delivering premium waterproof, sealing, and thermal insulation benefits.

  • High Fatigue & Creep Resistance: Highly adaptable to mechanical fatigue, maintaining low long-term compression set and excellent resistance to stress relaxation.

     

Primary Applications

  • Waterproof sealing, shock absorption, and component protection for electric vehicle (EV/HEV) power battery PACKs.

  • Buffering and thermal protection against cell expansion and contraction during charge/discharge cycles.

  • Flame-retardant, thermal-insulating, and vibration-damping protection inside electronic enclosures and transportation equipment.

     


Specifications & Technical Parameters

1. Rigid Specification: LXFP-256-HD50 (Hardness 50 plus/minus 5)

Designed for sealing structures requiring higher mechanical support and higher tensile strength.

Test ItemParameter IndicatorTest Standard
Appearance / ColorBlack

Visual

Standard Thickness2 plus/minus 0.2 mm

Thickness Gauge

Standard Width1000 plus/minus 20 mm

Ruler

Shore Hardness50 plus/minus 5 Shore C

Shore C durometer

Material Density0.72 plus/minus 0.06 g/cm3

ASTM D1056-14

Compression Force Deflection (25C)25% deflection greater than or equal to 0.260 MPa / 50% deflection greater than or equal to 0.73 MPa

ASTM D1056-14

Compression SetLess than or equal to 5% (under 100C for 24 Hours)

ASTM D1056-14

Tensile StrengthGreater than or equal to 1.35 MPa

ASTM D412-2

Elongation at BreakGreater than or equal to 90%

ASTM D412-2

Water AbsorptionLess than or equal to 5%

ASTM D570-98

Corrosion ResistancePassed (appearance/thickness change less than or equal to 10% after saltwater immersion)

GB/T7759.1-2015

Dielectric Strength9 kV/mm (Insulation resistance greater than 600 Megohms at 1000VDC)

1000VDC Conditions

Thermal ConductivityLess than 0.145 W/(m·K)

GB/T10294

Dielectric Constant1.36

GB/T 5597

Volume Resistivity1 times 10 to the 14th power Ohm·cm

ASTM D257

Recommended Operating Temp.Minus 55 to 200 degrees Celsius

Factory Rec.

Max Intermittent Temp.280 degrees Celsius (Up to 30 mins)

Factory Rec.

2. Soft Specification:LXFP256-SD25 (Hardness 25 plus/minus 5)

 

Designed for lightweight applications requiring high compressibility and a wide thickness adaptability range (0.6 to 12.7 mm).

 

Test ItemParameter IndicatorTest Standard
Appearance / ColorWhite, Gray, Black, Red

Visual

Standard Thickness Range0.6 to 12.7 mm

Thickness Gauge

Standard Width1000 plus/minus 20 mm

Ruler

Shore Hardness25 plus/minus 5 Shore C

Shore C Hardness Tester

Material Density375 plus/minus 50 kg/m³ (approx. 0.375 g/cm3)

ASTM D1056-14

Compression Deflection Stress100 plus/minus 35 kPa at 25% deflection

ASTM D1056-14

Compression SetLess than or equal to 5% (under 100C for 24 Hours)

ASTM D1056-14

Tensile Strength470 plus/minus 150 kPa

ASTM D412-2

Elongation at BreakGreater than or equal to 85%

ASTM D412-2

Water AbsorptionLess than or equal to 5%

ASTM D570-98

Corrosion ResistancePassed (appearance/thickness change less than or equal to 10% after saltwater immersion)

GB/T7759.1-2015

Dielectric StrengthGreater than or equal to 3 kV/mm (Insulation resistance greater than 500 Megohms at 1000VDC)

1000VDC Conditions

Thermal ConductivityApprox. 0.12 W/(m·K)

GB/T10294

Dielectric Constant1.32

GB/T 5597

Volume Resistivity1 times 10 to the 14th power Ohm·cm

ASTM D257

Recommended Operating Temp.Minus 55 to 200 degrees Celsius

Factory Rec.

Max Intermittent Temp.280 degrees Celsius (Up to 30 mins)

Factory Rec.

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