LXFP256 系列是一款专为严苛工业环境设计的液态硅胶发泡弹性体 。本产品主要用作新能源汽车电池箱的密封垫圈,能有效减少电动汽车在运行过程中的颠簸与震动,同时满足轻量化、自动化与低成本的制造需求 。
其具备极佳的防水密封性、低比重、高阻燃与抗压缩形变特性,包裹于动力电池底部或模块间,可完美发挥抗震缓冲、防滑防震与密封保温效果 。立兴复合材料可提供不同厚度的卷材,并可依客户需求精密加工成指定尺寸 。
内核特性
优异的阻燃与环保性能:通过 UL94 V-0 阻燃认证,有毒气体排放等级符合 EN45545-2 R10 标准,且完全符合 RoHS 和 REACH 环保规范 。
卓越的耐温与耐候性:推荐连续使用温度达摄氏零下 55 度至 200 度,间歇性最高温可承受摄氏 280 度 。具备极佳的抗紫外线与抗臭氧能力 。
结构细腻均匀:孔径细腻均匀,吸水率低(小于或等于 5%),提供优异的防水与隔热减震性能 。
高抗疲劳与抗形变:非常适应机械疲劳,在长期受压下具备良好的抗压缩永久形变及抗蠕变性 。
主要应用领域
新能源汽车动力电池包(PACK)的防水密封与减震保护 。
电池芯因充放电产生膨胀或收缩形变时起保护作用,主要起抗震缓冲、密封保温等效果 。
各类交通运输设备、电子设备内部的阻燃、隔热、减震及元器件防护 。
产品规格与技术参数表 (Specifications)
1. 硬质规格:LXFP-256-HD50(硬度 50正负5)
主要针对需要较高支撑力、高拉伸强度的密封结构设计。
| 测试项目 | 参数指针 | 测试标准 |
| 外观颜色 | 黑色 | 目视 |
| 标准厚度 | 2正负0.2 毫米 | 厚度规 |
| 标准宽度 | 1000正负20 毫米 | 直尺 |
| 邵氏硬度 | 50正负5 Shore C | 邵氏C型硬度计 |
| 材料密度 | 0.72正负0.06 克/立方公分 | ASTM D1056-14 |
| 压缩应力应变 (25度) | 25%压缩时大于或等于 0.260 MPa / 50%压缩时大于或等于 0.73 MPa | ASTM D1056-14 |
| 压缩永久形变 | 100度、24小时 条件下小于或等于 5% | ASTM D1056-14 |
| 拉伸强度 | 大于或等于 1.35 MPa | ASTM D412-2 |
| 断裂伸长率 | 大于或等于 90% | ASTM D412-2 |
| 吸水率 | 小于或等于 5% | ASTM D570-98 |
| 抗腐蚀性能 | 通过盐水浸泡前后外观与厚度形变小于或等于 10% 为合格 | GB/T7759.1-2015 |
| 绝缘强度 | 9 kV/mm(在 1000VDC 下绝缘电阻大于 600兆欧) | 1000VDC 测试条件 |
| 热导率 | 小于 0.145 W/(m·K) | GB/T10294 |
| 介电常数 | 1.36 | GB/T 5597 |
| 体积电阻率 | 1乘以10的14次方 欧姆·公分 | ASTM D257 |
| 推荐使用温度 | 摄氏 零下55度 至 200度 | 工厂推荐 |
| 最高间歇温度 | 摄氏 280度 (可承受 30分钟) | 工厂推荐 |
2. 软质规格:LXFP256-SD25(硬度 25正负5)
主要针对高压缩性、大范围厚度适应性(0.6 至 12.7 毫米)的轻量化应用 。
| 测试项目 | 参数指针 | 测试标准 |
| 外观颜色 | 白色、灰色、黑色、红色 | 目视 |
| 标准厚度范围 | 0.6 至 12.7 毫米 | 厚度规 |
| 标准宽度 | 1000正负20 毫米 | 直尺 |
| 邵氏硬度 | 25正负5 Shore C | 邵氏C型硬度计 |
| 材料密度 | 375正负50 kg/m³ (约 0.375 克/立方公分) | ASTM D1056-14 |
| 压缩应变应力 | 25%压缩时为 100正负35 kPa | ASTM D1056-14 |
| 压缩永久形变 | 100度、24小时 条件下小于或等于 5% | ASTM D1056-14 |
| 拉伸强度 | 470正负150 kPa | ASTM D412-2 |
| 断裂伸长率 | 大于或等于 85% | ASTM D412-2 |
| 吸水率 | 小于或等于 5% | ASTM D570-98 |
| 抗腐蚀性能 | 通过盐水浸泡前后外观与厚度形变小于或等于 10% 为合格 | GB/T7759.1-2015 |
| 绝缘强度 | 大于或等于 3 kV/mm(在 1000VDC 下绝缘电阻大于 500兆欧) | 1000VDC 测试条件 |
| 热导率 | 约 0.12 W/(m·K) | GB/T10294 |
| 介电常数 | 1.32 | GB/T 5597 |
| 体积电阻率 | 1乘以10的14次方 欧姆·公分 | ASTM D257 |
| 推荐使用温度 | 摄氏 零下55度 至 200度 | 工厂推荐 |
| 最高间歇温度 | 摄氏 280度 (可承受 30分钟) | 工厂推荐 |
Product Description
Product Overview
The LXFP-256 Series is a liquid silicone foam elastomer specifically engineered for harsh industrial environments. Primarily used as sealing gaskets for electric vehicle (EV) battery packs, this product effectively reduces bumps and vibrations during vehicle operation while meeting the manufacturing demands of lightweighting, automation, and cost-efficiency.
Featuring excellent waterproof sealing, low specific gravity, high flame retardancy, and superior resistance to compression set, it wraps around the bottom or modules of power batteries to provide exceptional cushioning, anti-slip shock absorption, and thermal insulation. Lixing Composite Material provides rolls in various thicknesses, which can be precision die-cut into custom dimensions according to client requirements.
Core Features
Outstanding Flame Retardancy & Environmental Compliance: Certified to UL94 V-0 flame rating, with toxic gas emissions compliant with the European railway standard EN45545-2 R10. Fully compliant with RoHS and REACH regulations.
Excellent Thermal & Weather Resistance: Recommended for continuous operation from minus 55 degrees Celsius up to 200 degrees Celsius, and can withstand intermittent peak temperatures of 280 degrees Celsius. Offers superb resistance to UV and ozone.
Fine and Uniform Cell Structure: Features a delicate, uniform pore structure with low water absorption (less than or equal to 5%), delivering premium waterproof, sealing, and thermal insulation benefits.
High Fatigue & Creep Resistance: Highly adaptable to mechanical fatigue, maintaining low long-term compression set and excellent resistance to stress relaxation.
Primary Applications
Waterproof sealing, shock absorption, and component protection for electric vehicle (EV/HEV) power battery PACKs.
Buffering and thermal protection against cell expansion and contraction during charge/discharge cycles.
Flame-retardant, thermal-insulating, and vibration-damping protection inside electronic enclosures and transportation equipment.
Specifications & Technical Parameters
1. Rigid Specification: LXFP-256-HD50 (Hardness 50 plus/minus 5)
Designed for sealing structures requiring higher mechanical support and higher tensile strength.
| Test Item | Parameter Indicator | Test Standard |
| Appearance / Color | Black | Visual |
| Standard Thickness | 2 plus/minus 0.2 mm | Thickness Gauge |
| Standard Width | 1000 plus/minus 20 mm | Ruler |
| Shore Hardness | 50 plus/minus 5 Shore C | Shore C durometer |
| Material Density | 0.72 plus/minus 0.06 g/cm3 | ASTM D1056-14 |
| Compression Force Deflection (25C) | 25% deflection greater than or equal to 0.260 MPa / 50% deflection greater than or equal to 0.73 MPa | ASTM D1056-14 |
| Compression Set | Less than or equal to 5% (under 100C for 24 Hours) | ASTM D1056-14 |
| Tensile Strength | Greater than or equal to 1.35 MPa | ASTM D412-2 |
| Elongation at Break | Greater than or equal to 90% | ASTM D412-2 |
| Water Absorption | Less than or equal to 5% | ASTM D570-98 |
| Corrosion Resistance | Passed (appearance/thickness change less than or equal to 10% after saltwater immersion) | GB/T7759.1-2015 |
| Dielectric Strength | 9 kV/mm (Insulation resistance greater than 600 Megohms at 1000VDC) | 1000VDC Conditions |
| Thermal Conductivity | Less than 0.145 W/(m·K) | GB/T10294 |
| Dielectric Constant | 1.36 | GB/T 5597 |
| Volume Resistivity | 1 times 10 to the 14th power Ohm·cm | ASTM D257 |
| Recommended Operating Temp. | Minus 55 to 200 degrees Celsius | Factory Rec. |
| Max Intermittent Temp. | 280 degrees Celsius (Up to 30 mins) | Factory Rec. |
2. Soft Specification:LXFP256-SD25 (Hardness 25 plus/minus 5)
Designed for lightweight applications requiring high compressibility and a wide thickness adaptability range (0.6 to 12.7 mm).
| Test Item | Parameter Indicator | Test Standard |
| Appearance / Color | White, Gray, Black, Red | Visual |
| Standard Thickness Range | 0.6 to 12.7 mm | Thickness Gauge |
| Standard Width | 1000 plus/minus 20 mm | Ruler |
| Shore Hardness | 25 plus/minus 5 Shore C | Shore C Hardness Tester |
| Material Density | 375 plus/minus 50 kg/m³ (approx. 0.375 g/cm3) | ASTM D1056-14 |
| Compression Deflection Stress | 100 plus/minus 35 kPa at 25% deflection | ASTM D1056-14 |
| Compression Set | Less than or equal to 5% (under 100C for 24 Hours) | ASTM D1056-14 |
| Tensile Strength | 470 plus/minus 150 kPa | ASTM D412-2 |
| Elongation at Break | Greater than or equal to 85% | ASTM D412-2 |
| Water Absorption | Less than or equal to 5% | ASTM D570-98 |
| Corrosion Resistance | Passed (appearance/thickness change less than or equal to 10% after saltwater immersion) | GB/T7759.1-2015 |
| Dielectric Strength | Greater than or equal to 3 kV/mm (Insulation resistance greater than 500 Megohms at 1000VDC) | 1000VDC Conditions |
| Thermal Conductivity | Approx. 0.12 W/(m·K) | GB/T10294 |
| Dielectric Constant | 1.32 | GB/T 5597 |
| Volume Resistivity | 1 times 10 to the 14th power Ohm·cm | ASTM D257 |
| Recommended Operating Temp. | Minus 55 to 200 degrees Celsius | Factory Rec. |
| Max Intermittent Temp. | 280 degrees Celsius (Up to 30 mins) | Factory Rec. |


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