燒付鐵板(Lamination Silicone Steel Pad)

中文描述: 這款燒付鐵板是針對高精密 FPC 壓合開發的專業耗材,高強度鋼板基材與高回彈矽膠的完美結合,使其在 80-120 kgf/cm² 的高壓環境下仍能提供長達萬次的穩定壽命。它是確保熱壓製程穩定性、防止熱盤變形及提升導熱效率的首選方案。

English Description: Specifically developed for high-precision FPC lamination, this Silicone Iron Pad features a high-strength steel base combined with high-resilience silicone. It delivers a stable life cycle of up to 10,000 cycles under 80-120 kgf/cm² pressure. It is the premier solution for ensuring process stability, preventing hot plate deformation, and optimizing thermal conductivity.

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燒付鐵板:快壓機製程均溫與結構強化的卓越方案

燒付鐵板由高品質矽膠與堅固鐵板鋼材複合而成,專為快速壓合機設計。具備卓越的平整性、導熱緩衝性,能顯著提升產品成型效果與填充結合性。鐵板基材確保了整體結構的堅固與耐用,是高強度壓合製程中的核心耗材。

【為什麼選擇立興燒付鐵板?】

  • 結構穩定不變形:1.0mm 鋼板基材提供強大支撐,在高壓環境下依然維持極佳平整度。

  • 優異成型填充:2.0mm 高性能矽膠層具備出色的緩衝與填充性,確保 FPC 壓合層間無氣泡。

  • 高相容性設計:廣泛適用於 Beyond BAK-80T, BAK-120T, BAK-150T 等主流快速壓合機型。

  • 超長使用壽命:正常操作下具備 8,000 至 10,000 次的長效壽命,大幅降低停機更換頻率。

【技術參數表】

項目 (Item) 詳細規格說明 (Specification)
產品名稱 燒付鐵板 (Silicone Iron Pad)
材質組成 矽膠 + 鐵板 (Silicone + Iron)
表面顏色 磚紅色 (Brick Red)
總厚度 3.0mm (1.0mm 鋼板 + 2.0mm 矽膠)
產品密度 1.25 g/cm³
矽膠硬度 55 ± 5 Shore A
拉伸強度 > 75 Mpa ± 1 Mpa
矽膠延伸率 ≥ 150%
撕裂強度 1.75 KN/M
耐溫性能 250°C 以上
使用壓力 80 – 120 kgf/cm²
使用壽命 8,000 – 10,000 次 (或約一個月)

【功能說明與注意事項】

  • 緩衝與均溫:裝置於下熱盤,提供極佳緩衝並確保溫度均勻分布,提升壓合良率。

  • 安裝規範:熱盤表面需平整無刮傷;安裝時須確保鐵板平貼於熱盤表面。

  • 維護保養:使用時強烈建議以玻纖布覆蓋矽膠面,以防止矽膠出油影響產品品質。

  • 保存條件:存放於 15–25°C、濕度 ≤65%RH 環境中,保存期限為 6 個月。

搭配使用系列:

矽鋁箔 (ALUMINUM FOIL SILICONE SHEET)、FPC 綠色矽膠墊 (FPC Green Cushing Pad)、鐵氟龍膠帶 (PTFE Film Tape)、FPC 金色矽膠緩衝墊 (FPC Silicone Buffer Pad)、聚酰亞胺金手指膠帶 (Polyimide Gold Finger Tape)。


Silicone Iron Pad: Premium Solution for Thermal Buffering & Structural Integrity

The Silicone Iron Pad is a composite material consisting of high-grade silicone and a robust steel plate, specifically designed for hot press machines. It provides exceptional flatness, thermal buffering, and superior molding performance. The iron plate base ensures structural integrity, making it ideal for high-pressure and high-frequency production environments.

[Product Highlights]

  • Rigid Structural Support: The 1.0mm steel substrate offers powerful support, maintaining excellent flatness even under extreme high-pressure conditions.

  • Superior Molding & Filling: The 2.0mm high-performance silicone layer provides exceptional buffering and gap-filling, ensuring air-free lamination for FPC.

  • High Compatibility: Widely compatible with Beyond BAK-80T, BAK-120T, BAK-150T series and other mainstream fast press machines.

  • Extended Life Cycle: Features a long service life of 8,000 to 10,000 cycles under normal operation, significantly reducing replacement downtime.

[Technical Specifications]

Item Specification
Name Silicone Iron Pad
Material Silicone + Iron
Color Vermilion (Brick Red)
Total Thickness 3.0mm (1.0mm Iron + 2.0mm Silicone)
Density 1.25 g/cm³
Hardness (Silicone) 55 ± 5 Shore A
Tensile Strength > 75 Mpa ± 1 Mpa
Elongation ≥ 150%
Tear Strength 1.75 KN/M
Temp. Resistance Over 250°C
Operating Pressure 80 – 120 kgf/cm²
Service Life 8,000 – 10,000 times (Approx. 1 month)

[Functions & Notice]

  • Buffering & Distribution: Mounted on the lower hot plate to ensure even temperature distribution and minimize thermal shock, protecting both the product and the operator.

  • Installation: The hot plate surface must be smooth and free of scratches. Ensure the iron plate is fully attached to the surface without air gaps.

  • Maintenance: Covering the silicone surface with fiberglass cloth is strongly recommended to prevent oil release and maintain product quality.

  • Storage: 6-month shelf life when stored at 15–25°C and humidity ≤65%RH.

Recommended for use with:

ALUMINUM FOIL SILICONE SHEET, FPC Green Cushing Pad, PTFE (Teflon) Film Tape, FPC Lamination Silicone Buffer Pad, Polyimide “Gold Finger” Tape.

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